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Flat pasting machine Driving mode of roller coater

2021-11-09 02:41:24
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Flat pasting machine Driving mode of roller coater

The driving of the roller of the roller coater is divided into collective driving and single roller driving. Collective drive means that all rotating rollers of the roller coater are driven by one motor, which is not easy to change the process technical parameters. Single roll drive is that each rotating roll is equipped with a special DC motor, which can arbitrarily change the rotation direction and speed, and it is easy to change the process and technical parameters.



辊涂机

Flat pasting machine type

Same direction roller coater

The roller coater whose rotation direction of the coating roller is the same as the moving direction of the coated coil (or plate) is called the same direction roller coater. The same direction roller coater is suitable for low viscosity coatings, generally used for thin film coatings, and the film thickness is 10 ~ 20 μ m。 Generally, the coating speed shall not exceed 100M / min. if it exceeds 100M / min, the reverse roller coating machine shall be used. Compared with the reverse roller coater, the wear of the coating roller (rubber roller) is small.

(1) The reclaiming roller of this roller coater rotates in the same direction as the coating roller, the coating roller and the support roller. Actual speed adjustment ratio: Reclaiming roller / coating roller = 1.5 ~ 1.0, coating roller / support roller = 0.3 ~ 1.0. Adjust the film thickness by adjusting the gap between the coating viscosity and the rotating roller.

(2) The same direction roller coater for the top material plate is used. This roller coater supplies paint from the top. The rotation directions of the reclaiming roller and the adjusting roller, the adjusting roller and the coating roller, and the coating roller and the support roller are the same, and the peripheral speeds of the four rotating rollers are the same. The film thickness is adjusted by adjusting the gap between the reclaiming roller and the adjusting roller.

Reverse roller coater

A roller coater whose rotation direction of the coating roller is opposite to the moving direction of the coated coil (or plate) is called a reverse roller coater. The reverse roller coater can use high viscosity coating, which is suitable for thick film coating, and its viscosity can reach more than 120s (coating - 4 cups).

Coil reverse roller coater there are two forms of coil reverse roller coater.

The coating roller and the supporting roller of the roller coater rotate in the opposite direction, but the reclaiming roller and the coating roller rotate in the same direction. Common circumferential speed ratio: coating roller / backup roller = 1.1 ~ 1.3, and the circumferential speed ratio for coating thixotropic coating is 1.5 ~ 1.6; Reclaiming roller / backup roller = 0.2 ~ 0.4. Compared with the same direction roller coater, this roller coater is suitable for thicker film coating with higher viscosity coating, and the film thickness can be obtained is 5 ~ 100 μ M (wet film). Adjust the film thickness by adjusting the gap between the reclaiming roller and the coating roller.

In the full reverse roller coater, the regulating roller, reclaiming roller, coating roller and support roller rotate in reverse. Common circumferential speed ratio: coating roller / backup roller = 1.2, reclaiming roller / coating roller = 1.2, adjusting roller / reclaiming roller = 0.05 ~ 0.2. The roller coater is suitable for coating with high viscosity and strong thixotropy and thick film coating. By adjusting the gap between the roller and the reclaimer, the thickness of 50 ~ 500 can be obtained μ M.

Foshan Shuofeng Intelligent Equipment Co., Ltd. is a specialized coating equipment manufacturer integrating R & D, manufacturing, sales and service. More than 20 years of manufacturing experience in UV coating industry, mainly engaged in: automation equipment, UV roller coating machine, membrane press, soil patching machine, coating machine, flat pasting machine, UV curing machine, coating equipment, coating production line, automatic feeding machine, etc.

The company introduces Italian coating technology, kneading and mature process, and develops coating production equipment with strong adaptability and strong applicability. The company's equipment is applied to the surface coating of panel furniture, calcium silicate board, glass magnesium board, flat door, cabinet, solid wood composite floor, bamboo and wood curtain and other flat parts, and provides scientific, rigorous and Applicable production process and equipment configuration to achieve high-quality coating effect for each customer.

The company has a loyal, stable and technologically mature development, manufacturing and after-sales team, specializing in automatic paint coating equipment. For a long time, adhering to the purpose of "focusing on quality and intimate service", the company has strictly grasped all details of the equipment and continuously innovated and improved the equipment. Over the years, the company's integrity, strength and product quality have been recognized by most customers. In the future, we will, as always, sincerely cooperate with our customers to create the future together. We wish our customers to visit, guide and negotiate business.


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